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03 CLUTCH engagement issue

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  #1  
Old 06-30-2018, 09:26 AM
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Default 03 CLUTCH engagement issue

Recently replaced clutch (flywheel,clutch disk,pressure plate & throw out bearing). After install, clutch pedal would not engage clutch, though it still had pressure. Guessing it might be the master cylinder but I AM NO EXPERT. I do know the Master & Slave cylinder was replaced before purchasing car 2 years ago. Any and all help would be appreciated! Thank you.
 
  #2  
Old 06-30-2018, 09:49 AM
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Have an assistant push down the clutch pedal while you watch the slave cylinder. See if the slave cylinder is moving the fork for the throw-out bearing coming out of the transmission.
 
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Old 06-30-2018, 11:23 AM
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Thanks PAhonda, just checked and yes the slave cylinder is moving the fork from the transmission. I would say about 1-2 inches of movement.
 
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Old 06-30-2018, 12:23 PM
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1-2 inches is about normal movement, so I wouldn't suspect the clutch hydraulics.

Is the clutch staying constantly engaged, or constantly not engaged?

I hate to say this, but I think you will have to pull the transmission and inspect the clutch installation.

The only 2 items I can think would cause this is not installing the fork/throw-out bearing, or the clutch friction disk was installed facing the wrong direction?
 
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Old 06-30-2018, 12:29 PM
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Constantly not engaged, and yeah I read something about the disc not being set right. I was hoping it was not that. Disc did not have a flywheel side marking so I tried to put it in the same way the previous clutch disc was facing but I believe they are two separate manufacturers.
 
  #6  
Old 06-30-2018, 01:15 PM
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I am pretty sure the side of the friction disk, where the springs stick out more, face away from the engine and not towards the engine.

There is a good video by ericthecarguy on replacing a civic clutch on an older civic. A lot of the principals apply to your accord. I think this is a video he has for sale for around $10.

Southmain auto on youtube has clutch replacement videos that would help too.
 
  #7  
Old 07-01-2018, 05:29 AM
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what was the issue before replacing the clutch ?

what brand clutch did you use ?
 
  #8  
Old 07-01-2018, 09:50 AM
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Originally Posted by PAhonda
I am pretty sure the side of the friction disk, where the springs stick out more, face away from the engine and not towards the engine.

There is a good video by ericthecarguy on replacing a civic clutch on an older civic. A lot of the principals apply to your accord. I think this is a video he has for sale for around $10.

Southmain auto on youtube has clutch replacement videos that would help too.
Thank you PAhonda, that is exactly how I installed the clutch disc and while installing I used a ACT clutch install video as a walk-through/guide for 2003-2012 Honda Accord. Also a Gary Jorges video that matched my exact video, both on YouTube.
 
  #9  
Old 07-01-2018, 10:12 AM
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Originally Posted by holmesnmanny
what was the issue before replacing the clutch ?

what brand clutch did you use ?
Thanks holmesmanny, the issue before replacing the clutch was:

Very difficult engaging first and reverse from stationary position and required more effort to engage 2-5 as well.

New clutch is:
​​​​​​​Precision Performance Stage 2 Clutch.
 
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